Description
Metering Systems for Ploymers Machine
This high-efficiency Polymer Solution Preparation Unit metering system adopts advanced precision metering technology. The system is equipped with high-precision electromagnetic flowmeters and intelligent PID controllers, supporting continuous or intermittent production modes. The mixing ratio of polymers and solvents is adjusted in real time through the PLC automatic control module. The reactor is made of 316L stainless steel and is corrosion-resistant. It is designed with three-stage cross-flow stirring blades inside to ensure that the polymer is fully dissolved and matured within 3 to 5 minutes. Equipped with a UV concentration detector and an online viscometer, it can dynamically monitor the solution quality and automatically provide feedback for adjustment. The modular design supports flexible configuration of production capacity ranging from 50L/h to 5000L/h, and is suitable for the preparation scenarios of polymer solutions such as flocculants, retention AIDS, and drag reducers in various industries including water treatment, papermaking, and oil extraction.
Product structure
DT series automatic dosing device is mainly composed of automatic quantitative, feeding, adding dry powder feeding unit, dry powder pre-infiltration device, inlet and outlet pipelines, box and liquid level measurement mixing equipment and automatic control unit. DT series automatic dosing device is an integral system unit integrating dry powder storage, feeding, infiltration, dissolving, aging and other processes. It is a fully automatic equipment that can continuously prepare polymer solutions in batches. The device can efficiently and conveniently promote the full maturity and dissolution of the polymer, preventing the green polymer from being fed and added to the processing system. PAM powder can be dosed into the polymer dissolution tank by means of a screw feeder. The powder is mixed with water and stirred well to dissolve into a PAM solution with a concentration of 0.1-0.4%, and then the solution enters the polymer storage tank for further use in the aging process.
Optional equipment
• Automatic powder hopper loading.
• Minimum level probe in the powder hopper.
• Stirrer in the batching tank.
• Vibrator for hopper.
• Prefabricated post-dilution systems
Product description
Automatic Polymer Dosing Unit It uses a jet mixer to break up the polymer powder with a high-speed water jet to improve the fineness,increase the contact between the water and the polymer powder, and reduce the dissolution time. The equipment adopts a three-tank overflow combination design, namely mixing, aging and storage. Proportional differences due to specific gravity and solubility automatically separate dissolved and undissolved solutions. Subsequent agitation by a low-speed agitator can improve the homogeneity of the solution.
Applications
Using polymers and flocculants considerably facilitates the processes of removing
particles and solids suspended in liquid in the following applications:
• Treating potable and industrial processing water
• Purifying waste water
• Treating sludge, in order to improve the performance of centrifuges and filter
presses
• Processes for the paper, chemical, petrochemical, mineral processing, canning
industrie
particles and solids suspended in liquid in the following applications:
• Treating potable and industrial processing water
• Purifying waste water
• Treating sludge, in order to improve the performance of centrifuges and filter
presses
• Processes for the paper, chemical, petrochemical, mineral processing, canning
industrie
Product Serie
| DT | Capacities | Tank | Capacity | Timing | Physical Dimensions(mm) | Weight | Power |
| Model | (L/h) | Volume(L) | (m³/h) | (h) | L/L1 W/W1 H | (Kg) | KW) |
| DT200 | 200 | 350 | 0.12-0.6 | 1.0-1.5 | 940/860 470/520 1450 | 250 | 0.54 |
| DT430 | 430 | 750 | 0.3-1.5 | 1.0-1.5 | 1370/1290 680/730 1450 | 350 | 0.92 |
| DT958 | 958 | 1580 | 0.6-3 | 1.0-1.5 | 1800/1720 900/950 1620 | 480 | 1.3 |
| DT1340 | 1340 | 2200 | 0.8-4 | 1.0-1.5 | 2130/2050 1070/1120 1620 | 560 | 1.7 |
| DT2660 | 2660 | 4050 | 1.6-8 | 1.0-1.5 | 2450/2370 1220/1270 2000 | 790 | 2.4 |
| DT4165 | 4165 | 6170 | 2.4-12 | 1.0-1.5 | 2780/2700 1390/1440 2250 | 1050 | 3.2 |
| DT6660 | 6660 | 9610 | 4.2-20 | 1.0-1.5 | 3100/3020 1550/1600 2650 | 1200 | 4.8 |
| DT10940 | 10940 | 15780 | 6-30 | 1.0-1.5 | 3970/3890 1990/2040 2650 | 1450 | 6.4 |
Remark
♦ Model selection: Process capacity or flow volume is necessary
♦ Raw material: SS304 or SS316.
♦ Manufacturer: We have our own workshop
so that best quality and loweat price can be provided for you.
♦ Customization: Custom-made is available.
The polymer preparation tank is divided into three
Chambers: Dissolution (V1), Maturation (V2) and Storage (V3), interconnected by siphons to form the perfect flow between the chambers required to form a high quality solution.
The added polyelectrolyte comes into contact with water. The water/polyelectrolyte mixture then descends into the tank below the dissolution stage to begin. In the first chamber V1, a slow stirrer keeps the contents of the tank moving ensuring thorough homogenization of the solution. Siphon transfer solution for maturation chamber V2, where another slow mixer keeps the solution homogeneous until ripening is complete. The solution then is to move to the storage room V3, from where it can be transferred for use. A level switch installed in the last chamber controls the automatic functions:
Maximum and normal levels: When the solution reaches the highest level, this switch stops the powder metering unit/liquid polymer metering pump and closes the water inlet solenoid valve. While the level is normal, the switch enables the dosing unit to function and opens the water solenoid valve.
Minimum level: When the solution drops to minimum level and below, this switch stops the metering pump and sounds an alarm indicator light on the appliance control panel.
Overflow Level: When the solution reaches the overflow point, this switch stops the dosing unit/liquid polymer metering pump and closes the water inlet solenoid valve to prevent delivery of mixed polymer solution to the drain.
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