PAM Polymer Preparation Unit Serving Urban Domestic Wastewater
PAM polymer preparation unit Serving Urban Domestic Wastewater
Dagyee specializes in the production of three-box dosing device for the preparation and dosing of flocculant agents (PAC polyaluminum chloride, PAM polyacrylamide), and the three-box dosing device produced by Wuxi Panpu, with a three-box integrated structure. , Automatic operation, three boxes of flocculant powder dosing, dissolution, maturation, and storage run simultaneously. The production capacity is 200L/H-3000L/H, which can be unattended and continuous operation. The three-box dosing device occupies a small space and is equipped with PLC. The control system realizes the control of feed, water and medicine according to the designated preset logic, and can automatically alarm for water shortage, powder shortage and low liquid level.
Three-box Dosing Device Workflow
When the three-box dosing device system is started, the system automatically starts when it detects that the flocculant liquid in the storage tank is lower than the medium level. First, the solenoid valve of the water supply system is opened, and the electromagnetic flowmeter detects the water supply flow. After a delay, the dosing machine is started to run, and the system performs follow-up proportional batching according to the set concentration. Water and dry powder flocculant enter the cyclone premixer at a constant ratio at the same time for premixing, and then flow into the preparation tank for stirring and mixing. The agitator in the configuration box adopts a specially designed multi-layer blade method to avoid the agglomeration of the dry powder during the dissolution process.
When the preparation tank is filled with liquid, it overflows to the maturation tank by itself, where it is stirred and mixed again. When it is full, it overflows to the storage tank by itself. At this time, the liquid medicine that has reached the requirements can be continuously and automatically added to the equipment through the dosing (screw) pump.
When the liquid medicine in the storage tank of the three-tank dosing device reaches a high level, the system automatically stops liquid dispensing until the liquid level in the storage tank is lower than the middle liquid level, and the system automatically starts again for liquid dispensing.
If the liquid level in the storage tank drops to a low level, the system will automatically alarm and stop after a delay. At this time, the staff find out the cause of the failure, and after the failure is eliminated, the device must be restarted before the device can be put into the normal dispensing process.
Three-Box Dosing Device Features
- The three-box dosing device adopts a three-box integrated structure (dissolving tank, curing tank, storage tank) for continuous brewing, easy operation and maintenance, and low labor cost;
- The three-box dosing device can be changed to a double-tank type according to actual needs, making it more economical and reasonable;
- The three-box dosing device has a powder or liquid (optional) dual feeding function design, which can meet the different needs of users;
- The three-box dosing device has the function of proportioning allocation, which can adjust the concentration of the required liquid for infusion according to actual needs;
- The three-box dosing device has a uniform and moderate infusion concentration, which can reduce the occurrence of granulation caused by improper manual deployment, which will block the pipeline or pump, and increase unnecessary personnel maintenance costs and powder expenditure;
- The three-box dosing device can be optionally equipped with PLC and touch screen control, the system runs stably, and the menu operation is simple and clear;
- The three-box dosing device powder supply tank has the function of anti-condensation heating and heat preservation, which can prevent the powder from being damp, agglomerated or deteriorated;
- The medicine and liquid mixer of the three-box dosing device has a good fusion effect and unique innovative functions;
- The unique design of the machine has the function of automatic intermittent and paused cross-stirring during the standby time, so that the infusion solution can be uniformly blended and kept in a suitable state of use;
- Three-box dosing device When the powder supply tank reaches a low stock level, the powder detection device senses and sends an alarm signal, and the system stops running and enters the protection state, which makes the overall controllability of the machine more perfect.
Three-Box Dosing Device Structure
With the continuous development of dosing system technology, the structure of the three-box dosing device is constantly changing in design. From the perspective of use, the integrated dosing device can be divided into a simple dosing device, a semi-automatic dosing device, and a fully automatic dosing device. Three-box dosing device (including dry powder feeding system). In terms of structure, it is divided into single tank structure dosing device, double tank type dosing device, three-box dosing device, and high and low type dosing device. No matter how it changes, the design of the three-box dosing device developed by Wuxi Panpu always starts from the actual needs of users and is customized according to the installation environment and functional application requirements.
Three Boxes Of Dosing Device Tank
- Use PP polypropylene material, sus304,sus316L,anti-corrosion, acid and alkali resistance;
- The box body is a three-slot advection structure;
- The bottom of the box adopts a standard base, which is convenient for forklift handling and movement;
- The internal structure of the box is strengthened.Mixing mixer Provide at least three sets of dosing mixers with uniform equipment;
The liquid contact part (blade and shaft) is made of stainless steel;
The rotation speed is 83 revolutions per minute, which can avoid the destruction of the properties of the polymer solution due to shearing force;
The protection class of the motor shell should be IP55, and the insulation class should be F.
Powder Feeding System
The storage funnel is made of PP material. sus304,sus316L;
Optional installation of vacuum suction machine on the top to realize automatic suction;
There is an oscillating device at the bottom to prevent the powder from bridging reaction and smooth powder movement;
It is also equipped with a screw feeder, which can quantitatively convey the powder from the storage funnel to the mixing equipment;
The supply of the feeder is adjustable and the material is stainless steel;
The main driving device is a variable-speed motor, and the protection level is IP55;
The feeder is equipped with an anti-condensation heater (100W) to prevent the powder from damp and agglomerate.
Material Level Detection, Dlarm System
The three-box dosing device can be equipped with a powder detection device on the funnel, and the infusion system will be stopped when the powder is insufficient.
The top is equipped with a vacuum suction machine, when the material level is insufficient, the suction machine is automatically turned on, and when the material level is high, the automatic suction machine stops.
Dilution Water Metering System
The Venturi injection mixer relies on water pressure to generate a vortex to mix the wet powder.
The water inlet part is equipped with an electromagnetic flowmeter, which cooperates with the dry powder feeder to realize closed-loop control, and the proportion of water and chemical addition is mixed to ensure a constant concentration of the chemical liquid.
Liquid Level Control System
Five-needle electrode type liquid level meter:
Output signal: super high, high, medium and low signal;
Low and medium liquid level: start the whole system automatically;
High liquid level: stop the entire system automatically;
Ultra-high liquid level alarm.
Centralized Control Box
Indoor IP55 protection includes three sets of standard switches.
PLC Control System Programming
With automatic/manual free selection operation.
When the high liquid level system stops running, the mixer has the intermittent start and stop alternate function to prevent the long-term static unevenness of the liquid medicine.
Wuxi Dajiang Environmental Technology Co., Ltd.
Whatsapp/Facebook : 8613961861780