Description
Shaftless Screw Conveyor Description
Shaftless screw conveyors are designed to handle almost any bulk material, from dry and free-flowing to sticky and sluggish. Shaftless screw conveyors are ideal for bulk materials with high moisture content that have a tendency to adhere to the center pipe of a conventional shafted screw conveyor.
This problem is totally eliminated because there is no center pipe on a shaftless screw conveyor. Only the shaftless spiral is used to convey the bulk material.
After performance requirements and product characteristics are known, begins a systematic design process by applying proprietary calculations to determine conveyor size, rotational speed and horsepower to deliver the desired capacity. Due to the stresses associated with conveying sluggish and often abrasive bulk materials, high performance, heavy-duty materials of construction are integrated into a Shaftless Screw Conveyor system.
Shaftless Screw Conveyor Structure
Shaftless screw conveyor is mainly composed of shaftless screw, U-shaped spiral groove, cover plate, lining plate, inlet and outlet, discharge outlet and driving device.
Shaftless Screw Conveyor Type
Single shaftless screw conveyor screw shaft, without mixing and stirring functions.
Twin Shaftless Screw Conveyor It adopts double screw blades with mixing and stirring functions. The two screw blades rotate in opposite directions to avoid material blocking. The conveying capacity is 1.5-2 times that of a single shaft.
Inclined Shaftless Screw Conveyor mainly used for conveying materials at a small angle of 25°.
Shaftless Screw Conveyor Technical
|
DLS
Model
|
Capacities
(m3/h)
|
Length | Speed | Size | ||||
| 00 | 150 | 300 | (m) | (r/min) | A(mm) | B(mm) | B0(mm) | |
| DLS200 | 2 | 1.4 | 0.9 | 10 | 20 | 200 | 310 | 270 |
| DLS260 | 3.5 | 2.5 | 1.5 | 10 | 20 | 260 | 370 | 340 |
| DLS320 | 9 | 6.5 | 4.1 | 15 | 20 | 320 | 430 | 400 |
| DLS355 | 11.5 | 7.8 | 5.5 | 20 | 20 | 355 | 465 | 435 |
| DLS420 | 15 | 11 | 7.5 | 20 | 20 | 420 | 530 | 500 |
| DLS500 | 30 | 25 | 21 | 20 | 20 | 500 | 560 | 680 |
Shaftless Screw Conveyor Benefits
- Shaft-less structure, less contact with the residue, low friction, the extrusion efficiency can be improved. No clogging and no winding.
- Made of stainless steel with high strength, good corrosion resistance and long service life.
- Driving device adopts axle direct drive mode, which is stable, reliable, and energy saving.
- Outlet is assembled with a spring baffle to increase the extrusion pressure and increase the dehydration rate.
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Except for the inlet and outlet, the rest structure is closed, and the environment is clean and sanitary.
Shaftless Screw Conveyors VS Shafted Screw Conveyors
Conveying materials
Shaftless is suitable for conveying sludge, household garbage, grid slag and other viscous, entangled materials and massive materials. It is precisely because the design of the shaftless screw conveyor without a central axis has great advantages for these materials.
The shaft screw conveyor is suitable for conveying materials: powder, small particle materials, etc. If you convey viscous
materials such as sludge, it will stick to the inner tube shaft and blades, and the conveying block materials are easy to jam.
Conveying form
Shaftless screw conveyor is suitable for: horizontal conveying, and the large inclination angle should not exceed 20°, according to the actual usage.
The shaft screw conveyor is suitable for: horizontal conveying, inclined conveying, and vertical conveying.
Conveying capacity
Due to the use of shaftless, the single-machine conveying length of the shaftless screw conveyor can reach 60 meters, and the conveying capacity is 1.5 times that of the traditional shafted screw conveyor with the same diameter
Shaftless Screw Conveyors Application
- Ceramic industry: clay, silica, sand, polishing materials, etc.
- Food industry: soybean, peanut, starch, milk powder, salt, sugar, etc.
- Plastics industry: plastic powder, plastic particles, etc.
- Wood industry:wood chips, wood sawing surface and byproducts, etc.
- Environmental: the filter material, fly ash, fixed residue, waste, etc.
- Agriculture:livestock feed, food, powder, etc.
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