Description
DAGYEE Submersible Mixer with Guide Rail System – Complete Lifting & Installation Package for Easy Maintenance
The guide rail and lifting system is an essential accessory for submersible mixers, providing safe and easy access for installation, inspection, and maintenance. Without a guide rail system, retrieving a submersible mixer from a tank requires draining the tank or using specialized diving equipment—both costly and time-consuming. The guide rail system eliminates these problems, allowing the mixer to be lifted out from above the tank without entering the water or draining the tank.
DAGYEE offers complete guide rail and lifting system packages designed specifically for our submersible mixers. The system includes stainless steel guide rails, a lifting chain or cable, and an above-tank hoist or winch. All components are corrosion-resistant and designed for the demanding conditions of wastewater treatment.
This system is suitable for new installations and retrofits to existing tanks, and it is compatible with all DAGYEE submersible mixer models. The guide rail system is a critical safety feature that protects operators and simplifies maintenance.
Submersible Mixers principle
The Process Flow:
Step 1: Installation
The guide rails are mounted vertically on the tank wall using wall brackets and floor anchors. The rails extend from near the tank bottom to above the water surface. The mixer is equipped with a guide shoe that fits over the rails.
Step 2: Lowering
The mixer is attached to a lifting chain or cable and lowered down the guide rails into the tank. The guide shoe ensures smooth, controlled descent and correct positioning at the bottom.
Step 3: Operation
Once in position, the mixer operates normally. The guide rails hold the mixer securely in place, preventing rotation or movement during operation.
Step 4: Retrieval
When maintenance is required, a hoist or winch above the tank pulls the mixer up the guide rails. The mixer can be retrieved without draining the tank, without entering the tank, and without stopping plant operation.
Step 5: Reinstallation
After maintenance, the mixer is lowered back down the guide rails into its operating position. The entire process can be completed in minutes, minimizing downtime.
Submersible Mixers Parameter
| Model | Power (kW) | Current (A) | Rotary Speed (rpm) | Impeller Diameter (mm) | Force (N) | Weight (kg) |
|---|---|---|---|---|---|---|
| SMB0.85/8-260/3-740/C/S | 0.85 | 3.4 | 740 | 260 | 163 | 55/58 |
| SMB1.5/6-260/3-980/C/S | 1.5 | 4.4 | 980 | 260 | 290 | 55/58 |
| SMB2.2/8-320/3-740/C/S | 2.2 | 5.9 | 740 | 320 | 582 | 74/77 |
| SMB4/6-320/3-980/C/S | 4.0 | 10.8 | 980 | 320 | 609 | 74/77 |
| SMB1.5/8-400/3-740/S | 1.5 | 5.6 | 740 | 400 | 382 | 76/80 |
| SMB2.5/8-400/3-740/S | 2.5 | 7.3 | 740 | 400 | 575 | 76/80 |
| SMB3/8-400/3-740/S | 3.0 | 8.6 | 740 | 400 | 642 | 78/82 |
| SMB4/6-400/3-980/S | 4.0 | 10.3 | 980 | 400 | 1010 | 80/84 |
| SMB4/12-620/3-480/S | 4.0 | 14.0 | 480 | 620 | 1230 | 240/245 |
| SMB5/12-620/3-480/S | 5.0 | 18.2 | 480 | 620 | 1420 | 240/245 |
| SMB7.5/12-620/3-480/S | 7.5 | 28.0 | 480 | 620 | 1963 | 255/270 |
| SMB10/12-620/3-480/S | 10.0 | 32.0 | 480 | 620 | 2361 | 255/270 |
This explosion-proof submersible mixer is exclusively suitable for high-risk industrial scenarios such as petrochemical plants, oil refineries, natural gas enterprises and coal chemical factories, targeting flammable, volatile and oil-containing wastewater treatment. It solves the defect of high energy consumption of traditional explosion-proof mixing equipment, equipped with high-efficiency energy-saving explosion-proof motor, which reduces invalid power consumption on the premise of meeting industrial explosion-proof safety standards. It is the only safe and energy-saving preferred stirring equipment for special dangerous sewage treatment projects, perfectly balancing safety performance and operating cost control.
Submersible Mixers Installation Method
Step-by-Step Installation:
1. Marking the Location
The mounting position is marked on the tank wall, ensuring correct alignment and clearance.
2. Installing Wall Brackets
Wall brackets are bolted or welded to the tank wall at specified intervals.
3. Mounting Guide Rails
The guide rails are attached to the wall brackets and secured with bolts. The rails are aligned vertically and checked for plumb.
4. Installing Floor Anchor
The floor anchor is bolted to the tank floor or embedded in concrete.
5. Attaching Guide Shoe
The guide shoe is attached to the submersible mixer using the provided mounting hardware.
6. Assembling Lifting System
The lifting chain is attached to the mixer and threaded through the hoist above the tank.
7. Installing Hoist
The hoist is mounted above the tank on a support structure.
8. Testing
The mixer is lowered and raised along the guide rails to ensure smooth operation.
Submersible Mixers Factor
- Selection Factor: Strictly select matching explosion-proof grade and power model according to project hazard level, sewage flammability and tank volume parameters.
- Operation Factor: Prohibit frequent start-stop and overload operation, keep standard diving depth to avoid idle running and spark hidden dangers.
- Safety Factor: Regularly detect explosion-proof sealing performance and electrical isolation structure to eliminate potential safety hazards in dangerous working conditions.
- Maintenance Factor: Professional staff must conduct regular inspection, replace aging explosion-proof accessories regularly to maintain long-term safety performance.
Submersible Mixers Features
Stainless Steel Construction
All guide rails and mounting hardware are made from stainless steel 304 or 316L for corrosion resistance and long service life.
Wall-Mounted Design
The guide rails mount to the tank wall using robust brackets, eliminating the need for floor-mounted supports.
Smooth Guide Shoe
The mixer guide shoe is designed for smooth, friction-free travel along the rails, ensuring easy installation and retrieval.
Lifting Chain
The lifting chain is made from corrosion-resistant materials and is available in various lengths to suit different tank depths.
Above-Tank Hoist
A manual or electric hoist is mounted above the tank to provide safe and controlled lifting. Hoist capacities are matched to the mixer weight.
Bracket System
Wall brackets are adjustable to accommodate different tank wall angles and conditions.
Floor Anchor
A floor anchor or base plate secures the bottom of the guide rails, preventing lateral movement during operation.
Redundant Safety
The system includes a secondary safety cable to prevent accidental dropping during lifting operations.
Submersible Mixers Application
All Submersible Mixer Installations
The guide rail system is suitable for any tank where a submersible mixer is installed, including aeration tanks, anoxic tanks, equalization basins, sludge holding tanks, and oxidation ditches.
Deep Tanks
For tanks deeper than 3 meters, the guide rail system provides safe and controlled installation and retrieval.
Confined Spaces
The guide rail system eliminates the need for confined-space entry, protecting operators from safety hazards.
Frequent Maintenance
For applications requiring regular inspection or cleaning, the guide rail system reduces the time and cost of maintenance.
Emergency Access
In the event of mixer failure, the guide rail system allows rapid retrieval and replacement.
Why Choose DAGYEE Low-Speed Flow Generator?
| Feature | Customer Value |
|---|---|
| Energy Efficiency | Low-speed, high-thrust design reduces energy consumption by up to 50% compared to conventional mixers |
| Self-Cleaning Propeller | Backward-swept design prevents debris entanglement and clogging |
| Reliable Sealing | Double mechanical seals and 3-chamber system ensure long-term reliability |
| IP68 Submersible | Fully submersible, suitable for depths up to 20 m |
| Gentle Circulation | Low-speed operation preserves biological floc structure |
| Guide Rail System | Easy installation and retrieval without draining the tank |
| Corrosion Resistant | Stainless steel or composite materials for long service life |
| Temperature Monitoring | Motor protection for reliable continuous operation |
Supplier Information
DAGYEE guide rail and lifting systems provide safe, convenient access for submersible mixer maintenance. Designed for corrosion resistance and long service life, they reduce maintenance time and eliminate confined-space entry risks.
Contact our team for a free consultation and system sizing for your application.
