Description
Static Mixer descriptions
A static mixer is an inline motionless mixing device that operates without any moving parts. It consists of a series of fixed internal elements (known as mixing or twisting elements) arranged inside a pipe or tube. As fluids flow through the mixer, these elements continuously divide, rotate, and recombine the fluid streams, ensuring complete and homogeneous mixing through laminar shear, turbulence, and radial mixing.
How does a Static Mixer work?
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Fluid Splitting – The internal geometry splits the main flow into multiple substreams.
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Flow Rotation & Redirection – Each element twists the fluid, typically at 90° or 180°, creating interfacial surface area.
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Recombination & Homogenization – The divided streams are merged in each subsequent element, exponentially increasing mixing uniformity.
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Energy Source – Mixing is achieved solely by the pressure drop across the mixer, utilizing the fluid's own kinetic energy – no external power required.
Flow Regimes:
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Laminar Flow Mixing (Low Reynolds Number): Achieved through flow division and radial redistribution.
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Turbulent Flow Mixing (High Reynolds Number): Enhanced by eddy formation and chaotic advection.
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The degree of mixing depends on the number of elements and the mixer’s geometric design.
Static Mixer specifications
| Model | Dg(mm) | dh(mm) | Q(m³/h) |
|---|---|---|---|
| SK-5/10 | 10 | 5 | 0.15-0.3 |
| SK-7.5/15 | 15 | 7.5 | 0.3-0.6 |
| SK-10/20 | 20 | 10 | 0.6-1.2 |
| SK-12.5/25 | 25 | 12.5 | 0.9-1.8 |
| SK-16/32 | 32 | 16 | 1.4-3.2 |
| SK-20/40 | 40 | 20 | 2.2-4.5 |
| SK-25/50 | 50 | 25 | 3.5-7.0 |
| SK-32.5/65 | 65 | 32.5 | 5.9-12 |
| SK-40/80 | 80 | 40 | 9-18 |
| SK-50/100 | 100 | 100 | 14-28 |
| SK-62.5/125 | 125 | 125 | 22-44 |
| SK-75/150 | 150 | 150 | 31-64 |
| SK-100/200 | 200 | 200 | 56-110 |
| SK-125/250 | 250 | 250 | 88-177 |
| SK-150/300 | 300 | 300 | 127-255 |
| SK-175/350 | 350 | 350 | 173-346 |
| SK-200/400 | 400 | 400 | 226-452 |
| SK-250/500 | 500 | 500 | 353-706 |
Static Inline Mixer Option
Static inline mixer end connection
Why choose the DAGYEE Static Mixer?
DAGYEE static mixers are engineered for precision, reliability, and efficiency across a wide range of industrial applications. Here’s why we stand out:
|
Feature |
Traditional Mixer |
DAGYEE Static Mixer |
|
Energy Consumption |
High (motor-driven required) |
Zero (utilizes fluid kinetic energy) |
|
Maintenance Cost |
High (bearings and seals prone to wear) |
Ultra-low (no moving parts) |
|
Floor Space Requirement |
Large (needs mixing tank) |
Small (installed inline within pipelines) |
|
Mixing Time |
Minute-level |
Second-level |
|
Scale-up Effect |
Significant |
Almost negligible |
1.Maintenance-Free
Static Mixers are built to last using industrial grade materials specifically tailored to your application.
2.Low-Cost
Static Mixers are a low-cost alternative to traditional tank mixers both at purchase and during the mixer's lifetime. There are no running costs associated with operating Static Mixer on top of running your existing pipeline.
3.Low Energy Requirements
Because static mixers are motionless by design, all the energy required to provide a perfect blend is provided by the energy of the flow stream.
4.No Moving Parts
Unlike traditional mixers, static mixers remain motionless during the mixing process.
Custom-Designed for Your Application
Static mixers can be custom-tailored to fit your requirements.
5.Quick Delivery
Maintains complete control over its production process. All static mixers are built in-house at Koflo's manufacturing facility outside Chicago and can be manufactured to meet your project schedule.
Static Mixer applications
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Municipal & Industrial Wastewater: Primary/secondary sludge thickening and dewatering.
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Food & Beverage: Starch washing, yeast separation, fruit juice clarification, olive oil processing.
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Chemical & Pharmaceutical: Crystal separation, catalyst recovery, cell harvest, effluent treatment.
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Oil & Gas: Drilling mud processing, tank bottom cleaning, waste oil recovery.
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Marine: Bilge water treatment, sludge reduction onboard ships.
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Mining & Minerals: Tailings dewatering, kaolin classification, mineral recovery.
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Renewable Energy: Digestate dewatering in biogas plants, algae concentration.
Supplier Information
We are a professional supplier specializing in high-efficiency Static Mixer, offering customized engineering solutions, bench-scale testing services, and robust equipment designed for demanding industrial and municipal applications.
Contact us today for a free application review and mixer selection recommendation!
